Machine Design and Development
If you want to develop a new machine, improve existing equipment or build a machine for a production task currently performed by hand, we can work with you to design a suitable system.
At Quick Design Makina, we assess the task and operating conditions, then prepare the machine design and manufacturing files. Depending on your requirements, we can also handle prototyping, manufacturing, assembly and commissioning.
What requirements can we help with?
- Machine design suited to the task and the characteristics of the product
- Mechanical systems and automation equipment for manual operations
- Design changes to existing machines to address mechanism, layout and capacity requirements
- Handling, feeding, filling, assembly and testing modules for production lines
- Project-based mechanical design and manufacturing file preparation for machine manufacturers
We define the scope around the task, product characteristics, target production speed and the capabilities of your facility.
Our process: from design to manufacturing
1. Defining the requirements and technical scope
We first establish what the machine needs to do and how it will be used. We assess product dimensions and characteristics, critical aspects of the operation, required accuracy, production rate and operating speed. We also consider the available space, equipment and resources at your factory or workshop.
For a new product, we define the expected features and conditions of use. Where relevant, we research comparable or equivalent products to establish the design requirements.
Using this information, we agree on the project scope, deliverables and the conditions the completed work must meet.
2. Concept development and mechanical design
We begin concept development using the agreed requirements and information gathered. We establish the machine's operating principle, overall layout and main mechanisms.
Component selection, materials, manufacturing methods, assembly sequence and maintenance access are considered from this stage. As the concept takes shape, we prepare detailed 3D designs of the parts and assemblies.
3. Preparing manufacturing files
After the design stage, we prepare the purchasing list and production files. Each part's files are prepared for its intended manufacturing method.
Depending on the project scope, these files include:
- Purchasing list: Off-the-shelf components, materials, quantities and technical specifications.
- 3D design files: Part and assembly models in formats suitable for sharing with the manufacturer.
- Technical drawings: Dimensions, tolerances, materials and necessary manufacturing notes.
- Process-specific manufacturing files: For example, DXF files for laser cutting, flat patterns for sheet metal, and 3D models and technical drawings for machining.
- Assembly files: Assembly drawings, part numbers and necessary assembly instructions.
- Bill of materials (BOM): The structure and quantities of manufactured parts and purchased components within the assembly.
We agree on file contents and formats according to the requirements of the manufacturing facility.
4. Prototyping, manufacturing and assembly
We coordinate procurement, manufacturing and assembly within the agreed project scope. We evaluate the design through prototype and functional tests and track necessary revisions. Responsibilities for electrical systems, PLC/HMI controls and other specialist integration work are defined in the proposal.
5. Testing and commissioning
We evaluate machine operation against the requirements agreed at the outset. Product trials check the operating sequence, speed, accuracy and conditions of use. Following necessary adjustments and revisions, we complete delivery and commissioning within the agreed scope.
Design for Manufacturing and Assembly — DFM / DFA
Alongside machine operation, we consider how its parts will be manufactured and how the system will be assembled. We apply DFM and DFA principles in the context of the project's materials, production quantity and available manufacturing capabilities.
DFM — Design for Manufacturing
We design parts for their intended manufacturing method. Materials and part geometry are evaluated against the requirements of machining, sheet metal processing, welding and other production methods.
- Define dimensions and tolerances required by the application
- Assess tool access and workholding during manufacturing
- Compare materials, part thicknesses and standard size options
- Work to reduce unnecessary manufacturing operations and part complexity
DFA — Design for Assembly
We consider straightforward, correct assembly as part of the design. We evaluate the assembly sequence, fasteners and access required during assembly.
- Simplify part counts and connection types where appropriate
- Use standard components and fasteners where suitable
- Make part orientation and placement clear to reduce the likelihood of assembly errors
- Provide tool access for tightening, adjustment and disassembly
Access to maintenance areas and the ability to remove replacement parts are also considered during design.
What do manufacturing files look like?
The examples below were created to illustrate the files prepared when moving from design to production.
Technical drawing example: Mounting plate dimensions, hole positions, material and part number. This is an illustrative sample part.
BOM example: Manufactured parts and purchased components for the same sample assembly. The list does not belong to an actual customer or DoseCore project.
What do we deliver?
Depending on the agreed scope, deliverables may include:
- 3D part and assembly models
- Production files and technical drawings suited to the manufacturing method
- Assembly drawings and assembly information
- Purchasing list and bill of materials (BOM)
- Component selection and technical information
- Prototype or completed machine
- Testing and commissioning records
File formats, the scope of manufacturing files and manufacturing responsibilities are agreed at the proposal stage.
Design support or turnkey delivery
Design and manufacturing files: We prepare mechanical designs and manufacturing files for companies that will manufacture in-house or through their own suppliers.
Prototyping and turnkey delivery: Procurement, manufacturing, assembly and testing can also be included in the project scope. Delivery and commissioning conditions are defined according to the project requirements.
Machine and device design example
DoseCore product family — DuDose
Representative DuDose design visualization from the DoseCore product family. The image illustrates the device's overall arrangement and design approach.
Explore the DoseCore product family
Frequently asked questions
Can we commission mechanical design only?
Yes. For projects manufactured in-house or through your suppliers, we can provide mechanical design, technical drawings and BOM preparation.
Can you improve an existing machine?
We can review the machine's operating principle and technical information to define improvements to mechanisms, layout, feeding or handling. Necessary measurements and site assessments are agreed at the outset.
What information should we provide for a quotation?
A short description of the operation, product dimensions, target capacity and available space help with the initial assessment. You can also share photographs, videos, sketches or a technical specification. A firm quotation is prepared once the technical scope is defined.
How is the project schedule determined?
The schedule depends on the mechanical scope, prototyping needs, procurement lead times and test conditions. The project schedule is provided at the proposal stage.
Can design usage rights, patents and design registration be included in the agreement?
Yes. If you have requirements concerning design usage rights, file sharing, transfer of rights, or work related to patents and design registration, please state these at the proposal stage. We can define a scope and agreement that include these matters. The scope of rights, each party's responsibilities and any application-related work are clarified in the contract before the project begins.
Let's assess your machine requirements
Tell us about the task, your product and the target capacity. Together, we can define an appropriate scope for design support, prototyping or turnkey delivery.